临西县日达昌轴承制造有限公司

What instruments are mainly used for forging quality inspection

2024-08-22

With the continuous advancement of industrial technology, forgings, as important basic components in mechanical manufacturing, are increasingly valued for their quality. In order to ensure that the quality of forgings meets high standard requirements, various advanced testing instruments play a crucial role in the quality inspection process of forgings. Recently, a series of efficient and accurate forging quality inspection instruments have been widely used in the industry, marking a new level of forging quality inspection technology.

1、 Microscopic tissue examination instrument

Microstructure examination is one of the important aspects of forging quality inspection. By using optical microscopes and other instruments, the microstructure of forgings can be clearly observed, including key indicators such as grain size, non-metallic inclusions, decarburization layer, heterogeneity of eutectic carbides, overheating, and overheating structure. The acquisition of this information is of great significance for evaluating the performance and service life of forgings.

2、 Mechanical and process performance testing instruments

In order to comprehensively evaluate the mechanical and process performance of forgings, instruments such as tensile testing machines, impact testing machines, durability testing machines, fatigue testing machines, and hardness testers are widely used in forging quality inspection. These instruments are capable of conducting tests on forgings in various aspects such as tension, impact, durability, and hardness, ensuring the stability and reliability of forgings under complex working conditions.

3、 Chemical composition analysis instrument

Chemical composition is one of the key factors affecting the performance of forgings. Advanced instruments such as chemical analysis or spectroscopic analysis can accurately determine the elemental content in forgings, including harmful impurities such as lead, arsenic, tin, antimony, etc. The acquisition of this information helps optimize the forging material formula and improve the overall performance of the forging. With the development of science and technology, spectral analysis instruments have made significant progress in accuracy, analysis speed, and other aspects, providing more reliable technical support for forging quality inspection.

4、 Non destructive testing instrument

The application of non-destructive testing technology in forging quality inspection is becoming increasingly widespread. Fluorescent penetration testing line, X-ray machine, ultrasonic flaw detector and other non-destructive testing instruments can detect internal defects such as cracks, pores, etc. of forgings without damaging them. The existence of these defects can seriously affect the performance and service life of forgings, so the application of non-destructive testing technology is of great significance for ensuring the quality of forgings.

5、 Temperature detection equipment

During the processing of forgings, strict temperature control is required to ensure the stability of their structure and properties. The forging temperature detection equipment monitors the forging temperature in real time and sorts it according to qualified, low temperature, over temperature and other states, ensuring that only forgings with qualified temperature can enter the next process. The application of this technology greatly improves the efficiency and product quality of forging processing.

In summary, advanced testing instruments play an irreplaceable role in the quality inspection process of forgings. The widespread application of these instruments not only improves the accuracy and efficiency of forging quality inspection, but also provides strong support for the continuous improvement of forging quality. With the continuous development of industrial technology, it is believed that more efficient and accurate detection instruments will emerge in the future, injecting new vitality into the quality inspection of forgings.